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Installation and Commissioning |
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Maintenance- and Repair Service |
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Notebook 1 : What is a dosing or
metering pump?
Metering pumps differ from other forms of pumps in
that they are designed to operate with a high level of repetitive accuracy while
being able to dose a wide variety of chemicals including acids, bases, corrosive
or viscous liquids and slurries. They are positive displacement and they have
the ability to vary capacity manually or automatically as process conditions
demand and are driven by electric motors generally although other forms of drive
are also available, such as air and water.
Depending on the application the drives can
be fixed or variable speed drive and they usually come with an
additional stroke capacity adjustment either manual or actuator operated.
Some applications dictate fixed speed and controllable capacity
adjustment, which is achieved
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Piston Diaphragm Pump |
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by means of the actuator fitted to the
stroke mechanism. It is also possible to apply both variable speed and
stroke variation to pump capacity control.
An interesting development is the water driven dosing pump
which, as it is driven by the flow to be dosed provides proportional
dosage to flow without the added complication of adding flow measurement
systems.
The rotary motion of the motor is
translated into a reciprocating movement by the drive mechanism or
gearbox. In the case of sera pumps this is a robust, gear-oil filled
gearbox giving exceptional reliability and economic operational
performance. Both ‘modified-cam and slide-crank mechanisms are employed
and their use is dependant on pump capacity. Usually slide-crank above
1.1kW motor size.
Pump capacities may be increased while retaining required system
pressure by adding additional pump heads. This also has the potential to
smooth delivery especially if an odd number of heads are utilised.
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Overview of
assemblies |
Metering pumps transfer media in two stages, the intake stroke and the
output stroke. During the intake stroke liquid is pulled into the pump
cavity and past the inlet valve. During the output stroke the inlet
closes and the output valve opens and the fluid is forced out.
The flow may be varied by changing the motor speed or adjusting the
stroke length. |

Rotados |
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Typical applications can include one or more of the
following, low flow rate, high accuracy, high system pressure, difficult
media, corrosive, hazardous, high temperature, high viscosity or if it’s
a slurry and also dosing may be controlled by computer, microprocessor,
DCS, PLC or flow proportioning.
Due to the reciprocating action and two stage operation of dosing pumps
the delivery is pulsating and additional equipment must be installed in
order to obtain a consistent flow. Pulsation dampers fitted to the
delivery of dosing pumps achieve this while also reducing pipe vibration
and overall system component stress.
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Functional
principle of the piston double diaphragm pump
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Double Valves - GFK type |
Installation of a Pulsation Damper |
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Our sera DoseTech-Service Team is available
Mo-Fr from 08:00 - 17:00
at:
Phone: +27 11 397 5120
The sera Service Team can also be contacted via: service.za@sera-web.com
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